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turbo to manifold leaks #41341
September 06, 2005 04:00 am UTC
September 06, 2005 04:00 am UTC
Joined: Feb 2002
Posts: 90
steel city
V
vlad moya Offline OP
Member
vlad moya  Offline OP
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V
Joined: Feb 2002
Posts: 90
steel city
hey guys. does anyone know of a good shop that sells exhaust studs? also, i am needed a gasket for a t4 turbo. my problem is that my stupid bolts at the turbo to manifold flange keep deciding to unfasten itself mad so i wanna switch to studs. thanks guys

Re: turbo to manifold leaks #41342
September 06, 2005 05:55 am UTC
September 06, 2005 05:55 am UTC
Joined: Mar 2005
Posts: 407
Hamilton
Victor Gerena Offline
pruned
Victor Gerena  Offline
pruned
Joined: Mar 2005
Posts: 407
Hamilton
Use lock washers.

Re: turbo to manifold leaks #41343
September 06, 2005 11:36 am UTC
September 06, 2005 11:36 am UTC
Joined: Jan 1970
Posts: 4,971
Beamsville, Ont, Canada
Steve Kinnaird Offline

Senior Member, with Far TOO Much Time on Their Hands
Steve Kinnaird  Offline

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Posts: 4,971
Beamsville, Ont, Canada
The heat will remove any spring tension, the lock washers had, almost immediately.

Try torqueing the bolts down when the manifold/turbo housing is good an hot.


Now, I'll have all kinds of time to talk about DSMs, because I won't be busy fixing mine!
Re: turbo to manifold leaks #41344
September 06, 2005 01:24 pm UTC
September 06, 2005 01:24 pm UTC
Joined: Apr 2004
Posts: 282
Waterloo/Hamilton
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Phillip Lundie Offline
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Phillip Lundie  Offline
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Joined: Apr 2004
Posts: 282
Waterloo/Hamilton
Blue Locktight is also a good idea. And like Steve said, crank them down when there nice and hot!!


1990 5-Speed TSI AWD
Re: turbo to manifold leaks #41345
September 06, 2005 06:12 pm UTC
September 06, 2005 06:12 pm UTC
Joined: May 2003
Posts: 7,263
Niagara Falls, Ontario
Ziggy Dietrich Offline
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Ziggy Dietrich  Offline
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Niagara Falls, Ontario
I am not sure blue locktite would help much, as the blue is supposed to be removable, and you apply to heat to "release" it. I would think if you are going to use loctite, you would need the red!


"bluebird" worlds fastest scooter ridden by me
"Whitebird" RIP
Re: turbo to manifold leaks #41346
September 11, 2005 04:44 pm UTC
September 11, 2005 04:44 pm UTC
Joined: Aug 2003
Posts: 568
Toronto
Dave Hermenegildo Offline
Serious Member
Dave Hermenegildo  Offline
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Joined: Aug 2003
Posts: 568
Toronto
I'm having the same problem as Vlad.
I've already tried using the red locktite and that seem to work neither. I'm also looking for a gasket for the turbonetics t3/t4 turbo anyone know where I can pick that up?


95 ESi-T
it's slow, but now a little faster
96 Spyder GST -SOLD
Re: turbo to manifold leaks #41347
September 11, 2005 08:59 pm UTC
September 11, 2005 08:59 pm UTC
Joined: Sep 2004
Posts: 396
to, on
J
Jonathan Largon Offline
aka Michael Druciarek
Jonathan Largon  Offline
aka Michael Druciarek
J
Joined: Sep 2004
Posts: 396
to, on
Also looking for a T3/T4 manifold gasket! What the hell is it with Toronto and the GTA in general that so commanly used auto parts are hard to find?


6bolt, FP GT30R, 272/272 HKS, Forged Wiseco 9:1, Forged Eagle Rods, Metal HG, ARP Studs, Fidanza Flywheel, Tial 40mm, ACT 2600, 3" Turbo-Back, 850cc Injectors, Aeromotive FPR, Walbro 255, Huge FMIC, Greddy Type-S, Tein Adjustable Coilovers
Re: turbo to manifold leaks #41348
September 12, 2005 04:37 am UTC
September 12, 2005 04:37 am UTC
Joined: Jan 2000
Posts: 7,503
Trenton, On, Canada.
Ghislain Goudreau Offline
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Ghislain Goudreau  Offline
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Trenton, On, Canada.
I had two Bolts that kept on losening. Even after a short trip.

I tried various Locktite products to no avail. This area gets really hot so finding a Locktite (or similar product) that would be working in this hot environment would be hard.

I'm in the process to replace the Head Gasket on my Car. I took the time to have all 4 Bolts (got rid of the Stud) drilled so I could use some Lockwire. This is something (Lockwire) that we comonly use in the Aviation world. Should work.

Having said that; I'm lead to think that having removed the Stud might have something to do with it. Maybe someone have a theory to support that claim...

Additionnal info; I even used a greather Torque value, from whatever is recommended to 70ft/lbs, even then the same two Blots would come loose.

Dave and Jonathan; Ziggy should be able to get you one.

I'll report on the Lockwire set-up in a week or so from now.

Ghislain.


Rouge!!!
Re: turbo to manifold leaks #41349
September 12, 2005 01:14 pm UTC
September 12, 2005 01:14 pm UTC
Joined: May 2003
Posts: 7,263
Niagara Falls, Ontario
Ziggy Dietrich Offline
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Niagara Falls, Ontario
I don't really have any theories, other than the obvious expansion/contraction from heat and cold. I am pretty sure you are right about no LocTite or similar product working, as they generally use heat to RELEASE. Only thing I can think of is that you need to tighten to the proper torque specs while everything is hot and expanded, not while it is cold...
The lockwire you are talking about..will that prevent ANY backing up, or does it just limit it and make sure the bolt or not doesn't come right out? Is it a cross drilled hole like a cotter pin type affair??


"bluebird" worlds fastest scooter ridden by me
"Whitebird" RIP
Re: turbo to manifold leaks #41350
September 12, 2005 02:22 pm UTC
September 12, 2005 02:22 pm UTC
Joined: Jan 2000
Posts: 7,503
Trenton, On, Canada.
Ghislain Goudreau Offline
Senior Member, with Far TOO Much Time on Their Hands
Ghislain Goudreau  Offline
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Posts: 7,503
Trenton, On, Canada.
Lockwire prevents a Fastner from backing up.

The Holes were drilled in the head of the Bolts. It is pretty much similar as using a Cutter pin but the Lockwire is on the Bolt Head rather than at the Tread side.

Now I have to admit that these Bolts are made out of pretty hard material. I got a machinist do the work for me. He used a 0.09x" Bit and the plan is for me to use 0.040" Lockwire.

I do not have my camera here with me at the moment but I'll post some pictures as soon as everything is assembled.

Ghislain.


Rouge!!!
Re: turbo to manifold leaks #41351
September 19, 2005 01:57 am UTC
September 19, 2005 01:57 am UTC
Joined: Jan 2000
Posts: 7,503
Trenton, On, Canada.
Ghislain Goudreau Offline
Senior Member, with Far TOO Much Time on Their Hands
Ghislain Goudreau  Offline
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Posts: 7,503
Trenton, On, Canada.
Here is a few pictures of the Lockwire.

Has been there for a few days and did not loosen. My bet is that it will never.
http://www.maritimelobsterexpress.com/DSM/IMG_0149.JPG

http://www.maritimelobsterexpress.com/DSM/IMG_0150.JPG

Ghislain.


Rouge!!!
Re: turbo to manifold leaks #41352
September 19, 2005 02:19 am UTC
September 19, 2005 02:19 am UTC
Joined: Apr 2004
Posts: 390
Montreal
marc tompson Offline
this is Marc Larocque, so Marc Thompson has been disabled.
marc tompson  Offline
this is Marc Larocque, so Marc Thompson has been disabled.
Joined: Apr 2004
Posts: 390
Montreal
lock wire is used on helicopter turbine engines also on large aircraft engines. its proven and simple to install just need steel wire, 4 studs with holes and your done. theres a certain twist you need to give the wires.


98 Talon TSI fully equiped, Greddy UIC, Greddy type S BoV, Eibach springs, Type R-Spec turbo timer, AutoMeter Boost and Air/fuel gauges, K&N, 3" exhaust line with Turbo dump
Re: turbo to manifold leaks #41353
September 19, 2005 02:44 am UTC
September 19, 2005 02:44 am UTC
Joined: Jan 2000
Posts: 7,503
Trenton, On, Canada.
Ghislain Goudreau Offline
Senior Member, with Far TOO Much Time on Their Hands
Ghislain Goudreau  Offline
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Joined: Jan 2000
Posts: 7,503
Trenton, On, Canada.
Have you checked the pictures that I just hosted???

Ghislain.


Rouge!!!
Re: turbo to manifold leaks #41354
September 19, 2005 02:19 pm UTC
September 19, 2005 02:19 pm UTC
Joined: Jul 2005
Posts: 708
Newmarket
Tyler Cohen Offline
Serious Member
Tyler Cohen  Offline
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Joined: Jul 2005
Posts: 708
Newmarket
very cool idea with the lock wire.
I have not had the problem with my bolts loosening. However I am curious if the stock mitsu. bolts are good enough. I just picked up a big 16G and I am wondering what the best way to go about it is? My car came with a small 16G but when I removed it one of the turbo bolts cracked and the threads were left in the exhaust housing. I have researched and found that having a bolt crack there is very common. Just wondering what bolts people are using to try and combat this problem.


Seven Automotive - Repairs, Diagnostics, UPGRADES, Parts.
647-693-4948
www.sevenautomotive.ca
Re: turbo to manifold leaks #41355
September 19, 2005 02:45 pm UTC
September 19, 2005 02:45 pm UTC
Joined: Dec 2001
Posts: 979
Ottawa
Yasar Issa Offline
Serious Member
Yasar Issa  Offline
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Joined: Dec 2001
Posts: 979
Ottawa
I would recommend getting a torque wrench and torquing them down to spec. The reason I say that is I went through the same thing with my other turbos and has the same problem. This winter I installed my new turbo and torqued every thing to spec I think it was 18 or 20 Foot pounds for both the Exhaust and Turbo. Once the car was warmed did every thing over and nothing came lose all summer.


96GST --> Sold
97TSI 13.00@104 <--Sadly SOLD
2003 Mustang New Project

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