Alternator Removal/Install
#454576
May 19, 2018 12:08 am UTC
May 19, 2018 12:08 am UTC
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Joined: Nov 2005
Posts: 240 Brampton, Ontario
steve alba
OP
Serious Member
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OP
Serious Member
Joined: Nov 2005
Posts: 240
Brampton, Ontario
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Hi, I'm looking for some help/advice to remove and install an alternator. I haven't done it before, looks like i'm having charging issues at the moment. Few years ago I bought an high amperage alternator from ( www.excessiveamperage.com). What's the best method to use, go from underneath or from the top? anything I should look for or any tips/tricks you can recommend? I appreciate any help. Thanks! 97 2g Auto FWD
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Re: Alternator Removal/Install
[Re: steve alba]
#454584
May 21, 2018 01:05 pm UTC
May 21, 2018 01:05 pm UTC
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Joined: Feb 2006
Posts: 88 Ottawa, Ontario, Canada
Tim Eagles
Regular Member
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Regular Member
Joined: Feb 2006
Posts: 88
Ottawa, Ontario, Canada
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Also, when you remove the main pivot bolt, be sure to install it from the opposite direction when it goes back in, as it will clear the exhaust side much easier on removal than the frame side, requiring the motor mount removal and corner drop on the motor/trans. Also, check to make sure that the high output alternator is actually making the same output at idle, and all the way through the RPM range, as some only make better amperage at the higher RPM range due to the modified design. Also confirm pulley size on that model so you don't over rev the internals at high motor RPM. Lots of people are switching to GM Saturn alternators, due to incredible voltage range stability and increased longevity; but heat shields MUST be in place, regardless. Not sure how tight the 2G fitment is, but some block massaging and or alternator case massaging is required as well as a spare alternator plug/pigtail but IIRC it was a direct fit plug, two wire just like our style.
Last edited by Tim Eagles; May 21, 2018 01:06 pm UTC.
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Re: Alternator Removal/Install
[Re: steve alba]
#454586
May 21, 2018 06:24 pm UTC
May 21, 2018 06:24 pm UTC
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Joined: Jun 2016
Posts: 46 Ottawa Ontario
Matt Harland
Newbie on Probation
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Newbie on Probation
Joined: Jun 2016
Posts: 46
Ottawa Ontario
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Last summer, I also had some charging issues on my 2G and had to take out and put in my alternator multiple times. I'm pretty sure it can only be removed from the top unless you were to remove your oil filter, then maybe you could remove it from the bottom. The easiest way I found from my experience was to loosen and move the power steering pump over to the power steering fluid reservoir so it's out of the way and then remove the bracket which holds the power steering pump. Disconnect all the wiring from the alternator and remove the upper bolt holding the alternator to the bracket. I didn't remove the bracket itself, but it may help with removing the alternator as it is a bit of a squeeze. From underneath the vehicle, you can remove the main pivot bolt and the alternator should be free to come out from the top. Good luck with your charging issues!
97' Talon TSi AWD
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Re: Alternator Removal/Install
[Re: steve alba]
#454610
May 30, 2018 09:27 pm UTC
May 30, 2018 09:27 pm UTC
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Joined: Nov 2005
Posts: 240 Brampton, Ontario
steve alba
OP
Serious Member
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OP
Serious Member
Joined: Nov 2005
Posts: 240
Brampton, Ontario
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Ran into an issue with this part ![frown frown](/forums/images/graemlins/default/frown.gif) it's stuck, can't adjust it. https://ibb.co/bRVfYJAny idea where I can pick one up? or use something else? Checked parts source near my work, they dont have anything. Thinking of checking Canadian Tire next. Thanks!
Last edited by steve alba; May 30, 2018 09:30 pm UTC.
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Re: Alternator Removal/Install
[Re: steve alba]
#454616
May 30, 2018 11:11 pm UTC
May 30, 2018 11:11 pm UTC
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Joined: Jun 2016
Posts: 46 Ottawa Ontario
Matt Harland
Newbie on Probation
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Newbie on Probation
Joined: Jun 2016
Posts: 46
Ottawa Ontario
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Try soaking it with some penetrating fluid, letting it dry a bit, then heating it up. I recall mine being stiff too, but that loosened it up for me. It's worth a shot and it sure beats buying another one.
97' Talon TSi AWD
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Re: Alternator Removal/Install
[Re: steve alba]
#454631
May 31, 2018 11:44 pm UTC
May 31, 2018 11:44 pm UTC
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Joined: Jun 2016
Posts: 46 Ottawa Ontario
Matt Harland
Newbie on Probation
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Newbie on Probation
Joined: Jun 2016
Posts: 46
Ottawa Ontario
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That sucks, hopefully you can get a new one in asap.
97' Talon TSi AWD
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Re: Alternator Removal/Install
[Re: steve alba]
#454645
June 02, 2018 11:42 pm UTC
June 02, 2018 11:42 pm UTC
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Joined: May 2015
Posts: 126 PEI, Canada
Ben Stretch
Regular Member
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Regular Member
Joined: May 2015
Posts: 126
PEI, Canada
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The slotted bracket for the alternator tensioner is mounted by one of the water pump bolts. Did you disturb that?
Last edited by Ben Stretch; June 02, 2018 11:43 pm UTC.
1996 "Canary" Talon...give it any gas and it's dead
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